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    1. Detection and sort machine

      Detection and sort machine


      DeepVision blemish detection and sorting machine is widely used in magnetic materials, rubber rings, precision metal parts and other industries and fields.The equipment has the advantages of small size, flexible application, autonomous AI algorithm neural network, simple operation, low maintenance cost, online and offline, etc

      The big data screen:Real-time update of detection quantity, qualified rate, proportion of defective types and other data information, data viewing is more intuitive。

      Appearance material upgrade:New sheet metal baking paint material。

      Take the magnetic material industry for example
      磁材檢測現場圖
      Collapse, crack, trachoma, concave and convex points, wrinkle, dirt, poor grinding, falling blocks, pores, leakage, bad chamfering, drop corners, pitting, knife grain, holes, inclusions, corrosion, cracking, crystal spots, mucous membrane, slurry, grinding inclination, defect, leakage base material, foreign bodies......(According to different materials and processes, quality inspectors can see defects with naked eyes)
      3600-24000 PCS/hour (according to actual demand)
      Fatal defects 0 missed detection, total missed detection rate < 0.1%, total misdiagnosis rate < 10%
      Sort OK, NG and even abnormal NG, recheck and so on according to actual requirements
      Feeding system, according to the product shape preliminary assessment (large customized belt loading and unloading), product loading speed of 60 ~ 400PCS /min (according to the size and shape of the product and other actual conditions)
      Schematic diagram of device architecture
      Navigation
      Fiber optic sensing
      CCD
      Feeder
      Vibration navigation
      Displayer
      Retest
      Rejects
      Ichiban
      Glass turntable
      CCD
      Overall testing process
      Product Features
      • New wear,transmitting glass turntable

        Efficiency increased by 30%, equipment floor area reduced by half, durability increased by more than 1 times
      • New graphics workstation upgrades

        The new DeepVision custom graphics processor workstation is easier to use and more powerful to process
      • New high speed motion controller

        According to the project experience, we will develop a unique operation control system within one year, which can meet the detection efficiency of products of different sizes
      • New customized flexible discharging mechanism

        Newly upgraded hopper and sound insulation cover, can be compatible with many types of products feeding, the scene environment is quieter.According to customer needs, we can customize hose and belt blanking
      Product Advantage
      • A new generation of AI algorithm neural network[16 invention patents]
        Newly upgraded video monitoring failure alarm for key institutions
        Customizable UI interface and personalization features
      • New upgraded optics and   hardware architecture
        New and upgraded product detection  yield curve
        Can be customized belt, cleaning machine and other loading and unloading mechanism seamless connection production line
      • New and upgraded device appearance and control interface
        Learning cost low production line workers can be maintained
        No threshold production management system docking standard interface
      Some application cases

      Wet magnetic tile

      Surface detection

      Speed:≥80pcs/min

      Result:Loss ≤ 0.1% | Fault ≤ 15%

      Type:Crack, collapse, air hole, bad grinding, bad chamfering......

      Type:Falling blocks, leakage of wear
      • master map

      • result

      Dry magnetic tile

      Surface detection

      Speed:≥120pcs/min

      Result:Loss ≤ 0.1% | Fault ≤ 10%

      Type:Crack, collapse, trachoma......

      Defect Type:Crack
      • master map

      • result

      Ferrite bead

      Surface detection

      Speed:≥120pcs/min

      Result:Loss ≤ 0.1% | Fault ≤ 10%

      Type:Crack, collapse, plug hole, burr......

      Defect Type:Crack
      • master map

      • result

      Sintered magnet

      Surface detection

      Speed:≥100pcs/min

      Result:Loss ≤ 0.1% | Fault ≤ 10%

      Type:Crack, corner drop, pitting, knife mark, hole, inclusions, corrosion.....

      Defect Type:Crack
      • master map

      • result

      Soft magnetic core

      Surface detection

      Speed:≥200pcs/min

      Result:Loss ≤ 0.1% | Fault ≤ 10%

      Type:Crack, corner drop, speckle, mucous membrane, slurry, abrasion......

      Defect Type:Crack
      • master map

      • result

      Bonded magnetic ring

      Surface detection

      Speed:≥100pcs/min

      Result:Loss ≤ 0.05% | Fault ≤ 10%

      Type:Cracks, defects, pitting, magnetic flux leakage, pits, foreign bodies......

      Type:Pitting, bump
      • master map

      • result

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